Chris Thompson - USyd Lectures Listing 

The Anaesthetic Machine: Yokes, Regulators, Line Connectors etc

pinindexyokeview

YOKES

Mechanical system for fitting cylinders securely to the machine. Components usually include:

  • Pins for the indexing system
  • Bodok seal - neoprene disk with aluminium or brass ring - generates airtight seal
  • Check valve to prevent retrograde loss of gas on cylinder disconnection
  • Filter - 34 micron - to prevent dust entering and blocking needle valves etc

The junction between cylinder and yoke is rendered airtight by a 'Bodok seal', otherwise known as CGA 870 seal. These consist of a metal ring surrounding a neoprene (or other elastomeric) washer. The metal ring limits compression of the neoprene when the cylinder is screwed onto the yoke, and also stops it expanding outwards under gas pressure. With these type of seals an airtight cylinder-yoke connection requires little force.
 

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typical Bodok seals - cross-section to the right:

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CHECK VALVES

Usually placed in-line immediately at the cylinder connection point (i.e. within the yoke) - may leak, but should not exceed 10ml/min. Unused yokes should be plugged.

PRESSURE GAUGES

Gauges indicating cylinder pressure should be visible from the front of the machine. They are usually Bourdon type (twisted metal tube that straightens as pressure rises, connected by small gears to the needle at front). Require adjustment from time to time. Note that the nitrous cylinder gauge will remain high until about 87% of the cylinder is empty, then fall (relatively) rapidly, because the pressure does not drop until all the liquid has evaporated.

REGULATORS

Functions

Reduce high cylinder pressures (up to 20,000kPa) to lower, workable levels (usually 350 - 380kPa) for use in secondary systems in machines (gas mixing, ventilator drive)

maintain constant 'downstream' pressure despite changes in 'upstream' (i.e. cylinder) pressure, so that gas flows delivered by simple mixers (e.g. needle valves) won't change as cylinders empty

Design

A diaphragm inside the regulator separates the outlet side from an opposing spring. The location of the diaphragm depends mostly on outlet pressure (for a given spring tension). If outlet pressure falls, the spring opens a needle valve attached to the diaphragm, increasing gas delivery (and vice versa). The nominal outlet pressure can be fine-tuned by adjusting the spring tension.

INDIRECT ACTING:

  • Outlet pressure rises as cylinder empties because greater outlet pressure
    is needed to to close the valve when the small closing pressure contribution
    from the inlet gas pressure falls.
  • Needle valve closes with gas flow (valve in high pressure path)
  • most common (GIG minireg & O series, Ulco's)

DIRECT ACTING:

  • Outlet pressure falls as cylinder empties
  • Needle pushes against incoming gas flow (located in low pressure part)
  • older machines (GIG M series)

SECOND STAGE / DUAL REGULATORS

  • A pair of (usually direct and indirect acting) regulators in series.
  • Second regulator can be put before rotameters i.e. regulate both cylinder and line pressure
  • Usually the second regulator is configured to a lower operating pressure than the single stage type.
  • Much better pressure regulation.
  • No drop in flow when switching to cylinders.
  • Essential for mechanical 'anti-hypoxia' systems e.g. Ulco levers, GE chain interlink.

Notes:

Line pressure is nominally 414kPa. Regulator pressures are set below this, so that the regulator is 'off' all the time. When line pressure drops below regulator opening pressure, the regulator will automatically supply gas if the cylinder is open.

Line O2 pressures can drop intermittently to below 350kPa if the ventilator is driven by O2 (esp. Campbell's), if pipes are old and if usage is high. This can unexpectedly empty an open O2 cylinder. The other cause is a leaky bodok seal. Hence the general rule to keep unused cylinders turned off.

Old needle-valve machines run the line gas supply directly to the rotameters (at 400kPa). On switching to cylinders, flow falls in proportion to the percentage pressure drop from line to cylinder (typically 10%), providing an indication of the regulator setpoint. If there is a second regulator before the rotameters there will be no drop in flow.

Machines with anti-hypoxia devices run on much lower internal operating pressures, with the first stage regulator working as above and the second stage regulator accurately regulating both line and cylinders. e.g. Ulco 615 runs internally at 200kPa.

Most new machines with electronic mixers only need a first-stage regulator (for the cylinders), because the mixing system can happily handle a very wide range of input pressures (e.g., Dräger Primus works down to 270kPa).

These days most 'intermediate pressure' gas lines are stiff, small plastic hoses.

Safety issues:

Overpressure relief valve - usually internal, at 600kPa, to prevent diaphragm rupture.

Non-corrosive, non-flammable construction.

Sudden cylinder opening can cause abrupt pressure rises and compressive temperature increases, which can rupture the regulator diaphragm and in the case of O2 could cause a fire if oil etc was present in the regulator.

High gas usage can cause adiabatic (expansion) cooling, potentially leading to freezing and jamming (very rare).

Diaphragm failure in indirect regulators causes the spring to fully open needle valve. If this happened on the nitrous reg in an old machine (i.e. without second stage regulators or electronic mixers), the mixture would become hypoxic. Usually happens when quickly opening full cylinders.

Cylinders should always be opened slowly! 'Cracking' a cylinder (briefly opening it to flush the valve outlet clean before attaching the cylinder to the machine) has been advocated if the plastic cover has been removed.

LINE CONNECTIONS

Hoses are colour coded. High pressure gas connectors on anaesthetic machines are usually Sleeve Indexed (SIS) and have integral check valves to prevent loss of gas from the machine when hoses are disconnected. Oxygen outlet connectors intended to drive ventilators do not have check valves. Scavenging SIS diameters are different from normal suction.

OXYGEN SUPPLY FAILURE ALARMS

Most mechanical machines are fitted with an 'oxygen failure device' that provides a gas-powered auditory alarm and disconnects the nitrous oxide from the circuit when the oxygen supply fails. Current devices are variants of the Howison type: Nitrous disconnected if O2 falls below 275kPa; 800ml reservoir opens at 150kPa .
 

Howison-type oxygen-powered whistle with nitrous shutoff.

 


See Also: Equipment notes by Mark Finnis
Last updated Tuesday, December 15, 2020
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